Precision Custom Plastic Gear Mold
Yakagadzirirwa High-Performance Motion Solutions
Pakati pese yakavimbika,{0}}yepamusoro dhizaini yekufamba pane chinhu chakakosha: iyo chaiyo giya. Kuita kwayo kunotariswa nemhando uye nekururama kweforoma inoigadzira. Yedu Precision Yetsika Plastic Gear Mold haisi chishandiso chete; chigadziriso chakagadzirwa zvine hungwaru kugadzira magiya epurasitiki anozadzikisa zvinodiwa zvemazuvano,{3}}zvinomhanya, uye{4}}zvirefu zvekushandisa. Isu tiri vagadziri vakasarudzika vane ruzivo rwemakore anopfuura 15, zvinopa kupera-ku{8}}kupedza kugadzirwa kwe mold, kuvandudza, uye kugadzirwa kwakawanda. Kubva pane zvawakatanga kuita kana kuti 2D/3D kudhirowa, isu tiri muridzi wechirongwa chose, tichiva nechokwadi chekushanda kwakanaka, kudhura{12}}kunyatsoshanda, uye kutumirwa nenguva.
Madimikira ehunyanzvi at a Glance
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Parameter |
Tsanangudzo & Kugona |
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Product Name |
Precision Custom Plastic Gear Injection Mold |
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Product Material |
Engineering Plastics: PEEK, POM (Acetal), PPS GF40, Polycarbonate, Nylon (PA66, PA46), PBT, nezvimwewo. |
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Mold Structure |
Tsika 2-Plate kana 3-Plate Mold; Cold Runner kana Hot Runner System; Modular Dhizaini. |
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Gating Type |
Submarine Gedhi, Cashew (Nyanga) Gedhi, Pinpoint Gedhi, Side Gedhi - rakagadziridzwa padhizaini. |
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Mold Steel |
Core / Cavity: Yekutanga SKD61 (H13), VIKING, yeabrasion kuramba. Mold Base: P20, S50C. Insert/Special Features: SKH51 (HSS). |
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Mold Standards |
Zvikamu zvakajairwa kubva kuMeusburger, Hasco, Misumi, kana DME yekuenderana nekugadzirisa kwepasirese. |
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Jekiseni Machine |
Fanuc (30-100T) yemhando yepamusoro diki/magiya madiki; Haitian (200-300T) & Nissei Vertical (40-80T) yezvikamu zvakakura kana kuisa molding. |
|
Mold Life |
1,000,000 kusvika ku2,000,000 cycles, inovimbiswa kuburikidza nesimbi yepamusoro, kurapwa kwakakodzera kwekupisa, uye kugadzirwa kwakasimba. |
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Application Range |
Aerospace (actuator components, drone gears), Industrial Control (encoder gears, servo drives), Mauto / Dziviriro (yekutaurirana masisitimu, ruggedized midziyo), Motokari, Zvishandiso zvekurapa - zvakanyanya nharaunda zvikumbiro. |
Yedu Yakakosha Kugona: Kubva kuChirevo kuenda kuKuenderana Kugadzirwa
Yedu yakasanganiswa sevhisi modhi inogonesa kudzora kwese kwakakosha chikamu chega chega, ichivimbisa kuita kwe mold inoenderana nechinangwa chako chekugadzira.
Kudyidzana Dhizaini & Kugoneka (DFM & Yepamusoro Analysis):
Isu tinotanga nemazano ako, zvikeche, kana yakadzama 2D/3D mifananidzo. Vagadziri vedu vane ruzivo vekugadzira mainjiniya vanoita zvakakwanaDhizaini Yekugadzira (DFM) ongororo, ichipa mhinduro inogoneka yekukwirisa giya geometry, ukobvu hwemadziro, uye kuyerera kwezvinhu zvekugadzira uye kuita.
● Advanced Moldflow Analysis:Simbi isati yachekwa, tinotevedzera majekiseni tichishandisa-ye--software yeunyanzvi. Izvi zvinotibvumira kuti:
○ Fanofanotaura uye bvisa zvinokanganisika senge air trap, weld lines, uye sink marks.
○ Ongorora kutaridzika kwefayibha mune zvakasimbiswa zvinhu (semuenzaniso, PEEK) kufanotaura nekusimudzira simba regiya uye kugadzikana kwedimensional.
○ Natsiridza nzvimbo yegedhi, marongerwo echanero yekutonhodza, uye kumanikidza kurongedza kuti ive nechokwadi chekuderera uye kuderedza post-yekuumba warpage-yakakosha kuti giya meshing ichokwadi.
Precision Engineering & Kugadzira:
Chiumbwa chese chinovakwa kuti chigare. Isu tinosarudza zvishandiso uye nzira dzekuvaka zvinoenderana nevhoriyamu yako yekugadzira uye abrasiveness yezvinhu.
● Customized Mold Design:Kana a2-ndiro kana 3-ndiro mold, kushandisainotonhora mumhanyi kana inopisa mumhanyi masisitimu, isu mainjiniya ekubudirira. Yedumodular chimironzira inobvumira kugadziridzwa kweramangwana kana kugadzirisa nekuderera kushoma.
● Gedhi Nyanzvi:Gedhi ndiro gedhi remhando. Isu tinonyorera zvine hunyanzvimagedhi epasi pemvura, cashew (nyanga) magedhi, kana magedhi anonongedzazvichibva pageometry geometry uye zvinodikanwa zvinoyevedza, kuona kupatsanurwa kwakachena uye zvishoma zvishoma-kugadziriswa.
● Machining Excellence:Mold yako yakagadzirwa nechikwata chedu chakazvipira chichishandisa-midziyo yedu yepamba,{1}}yepamusoro (ona zvizere pasi apa). Uku kusanganisa kwakatwasuka kunovimbisa kuomerera kune zvakaomesesa zvinoshivirira, kazhinji mukati me ± 0.005mm kune yakakosha giya mazino profiles.
Yakasimba Kudzora Hunhu & Kusimbisa Maitiro:
Hunhu hunogadzirwa mumatanho ese, kwete kungoongororwa pakupedzisira.
● Mu-Maitiro Okuongorora:Zvinhu zvakakosha zvinopimwa pachishandiswaNikon mapurojekita uye altimeterspanguva yekugadzira.
● Kuongorora Chinyorwa Chekutanga (FAI):Mushure mekugadzira mold, mapfuti ekuedza anoiswa pasi pekusimbiswa kwakakwana kuti abudise -dimensional report inopesana neCAD yako modhi.
● Kugadziriswa Kwekugadzira:TinoitisaMuedzo Inomhanya (T1, T2...)kweduFanuc 30-100 ton presses, zvakanaka-tuning process parameters. Isu tinopa samples uye yakazara mishumo yekuongorora kuti ubvumire iwe usati waenderera kune kugadzirwa kwakawanda.
● Statistical Process Control (SPC):Nekugadzira vhoriyamu, isu tinoshandisa SPC yekutarisa hukuru hwakakosha, kuve nechokwadi chakaenderana mhando mukati mehupenyu hwekugadzira.
Yakabatanidzwa Yepamusoro-Precision Injection Molding:
Sezvo aChina-inogadzira purasitiki yekuumba, tinopa mukana wakasiyana webasa rimwechete{{0}kunobva. Kubva pakuumbwa kwedu kusvika kuzvikamu zvako zvakapedzwa, tinova nechokwadi chekushanda kwakakwana.
● Dedicated Molding Cells:Yedu35 jekiseni rekuumba michina (Fanuc, Haitian, Nissei)titendere kuti tipe mutori wenhau kupurojekiti yako, kuve nechokwadi chekuenderana.
● Unyanzvi Hwezvinhu Zvekugadzira:Tine ruzivo rwakakura rwekugadzira-mapurasitiki einjiniya anoshanda akakodzera magiya, kusanganisiraPEEK (yekupisa kwakanyanya/kuramba kupfeka), POM/Delrin (yekukwenya kwakaderera/kuomarara kwakanyanya), PPS GF40 (yekudzikama uye kusimba), uye Polycarbonate (yekukanganisa kuramba).
Tooling Room Display
Production Area Display
Sei Tichishanda Nesu? The Source Factory Advantage
Yakananga Mutengo Kubudirira
Sezvo asource mold mugadziri uye molder muChina, tinobvisa middleman markups. Iwe unowana yemakwikwi mitengo pasina kukanganisa pamhando yesimbi kana machining nemazvo.
01
Speed & Agility
Chikwata chedu cheinjiniya chakabatanidzwa uye-pasi pekugadzira machina emba zvinoita kuti vanhu vapindure nekukurumidza kumhinduro dzeDFM uye magadzirirwo akaitwa. Typicalnguva dzekutungamira i25-35% ipfupikupfuura vakakamukana vanopa masevhisi.
02
Technical Collaboration
Hatingotori maodha; tinodyidzana. Mainjiniya edu anozopa zano pane yakakwanakusarudzwa kwezvinhu(kuenzanisa mutengo & kuita) uyemold structurekusangana nehupenyu hwako uye bhajeti zvinodiwa.
03
-Kuzvidavirira kwakazara
Kubva kuDFM uye moldflow kusvika pakupedzisira kugadzira uye mhando mishumo, une imwe poindi yekusangana uye timu imwe inozvidavirira pakubudirira kweprojekiti yese.
04
Proven Track Record
Isu tinoshandira vatengi vepasirese mumaindasitiri anoda. Semuenzaniso, isu munguva pfupi yapfuura takaendesa aPOM giya mold ye aerospace actuatorzvinoda hupenyu hwemamirioni 1.5 mitsetse ine pitch dhayamita kushivirira kwe ± 0.015mm. Kuburikidza neDFM yedu uye moldflow maitiro, isu takawana hunoenderana mhando yekugadzira kubva kune yekutanga bvunzo batch.
05
Wakagadzirira Kugadzira Yako Yechokwadi Gear Solution?
Bata timu yedu yeinjiniya nhasi kuti uwane kubvunza zvakavanzika. Titumire yako 2D/3D mifananidzo kuti tikurumidzeDFM ongororo uye quotation yeprojekiti. Ngatiratidze kuti kunyatsoita kwedu, maitiro, uye kudyidzana kunogona sei kuunza kuvimbika uye kukosha kune ako anonyanya kudiwa maapplication.
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