Precision Engineered Insert Molding Solutions for Automotive Electronics
China-Kunobva Kwabva Kwepamusoro-Hunhu, Mutengo-Inoshanda Yechinyakare Insert Molds & Production - Kubva kuPrototype kuenda Kupamusoro{3}}Volume IATF 16949 Certified Manufacturing
Factory Sumo
Protech inyanzvi yepurasitiki uye hardware zvishandiso uye zvigadzirwa zvinogadzira muChina. tinonyanya kutarisa nezvekugadzira maturusi emhando yepamusoro, sevhisi yekugadzira, kudhinda dhizaini, zvichingodaro. Kubva payakavambwa muna 2010, takashandira vatengi vedu kubva kumaindasitiri akasiyana pasi rese nemari{3}}yekugadzira mhinduro dzinoshanda. isu tine anopfuura 8000㎡ fekitori nzvimbo muhuwandu. Nerutsigiro rwehunyanzvi kubva kunyanzvi yeInjiniya timu, tinogona kupa mhinduro yakazara kumutengi wedu kusanganisira:
•High Precision Tooling kugadzira
(Injection mold, Stamping die, Silicone rabha mold, high precision machining parts)
•Kugadzira zvikamu zvekugadzira
•Kugadzira zvikamu zveStamping
•HCR/LSR Silicone Rubber Kugadzirwa
Tichirevesa hunyanzvi hwedu hwakadzama seChina inoisa mugadziri wekuumba uye yakasanganiswa moulder, Isu tinokunda matambudziko akanyanya ekubatanidza akatetepa emagetsi zvinhu (terminals, contacts, sensors, lead fremu) mukati meiyo yakasimba, dimensionally yakagadzikana epurasitiki dzimba uye zvinobatanidza. Isu tinoendesa Insert Molding Solutions kubva ku advanced mold engineering kusvika kune certified volume production - kuona kuvimbika, kushanda zvakanaka, uye mutengo-kunyatsoita basa{2}}critical mota applications.
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Feature |
Details |
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Product Name |
Tsika Insert Molding Solutions for Automotive Electronics |
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Core Materials |
PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, mamwe mainjiniya thermoplastics |
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Mold Structure |
2-Plate, 3-Plate; Hot Runner / Cold Runner; Modular Designs |
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Processing |
Precision Insert Molding (Vertical & Horizontal); Advanced Moldflow Analysis; CTQ Parameter Kudzora |
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Gate Types |
Submarine (Tunnel), Cashew, Pinpoint (Inodiwa kune zvishoma zvishoma |
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Molding Capacity |
35 Machina: Fanuc (30-300T), Haitian (300T), Nissei Vertical (40-80T) |
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Mold Steel |
SKD61, Viking, P20, SKH51 (Selected for wear resistance & long life >1,000,000 mapfuti) |
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Mold Standards |
Meusburger, Hasco, Misumi |
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Primary Applications |
New Energy Vehicle (NEV) Electronics, Precision Electronic Connectors, Sensors, ECUs, Power Modules |
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Aerospace Components, Medical Device Housing, Industrial Control Systems |
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Quality Certs |
IATF 16949:2016, ISO 9001:2015, ISO 14001:2015, ISO 13485:2016 (Medical) |
Core Chigadzirwa Chipo: Tsika Isa Molding Solutions
Isu tinopa masevhisi asina musono, aka vertically integrated kupinza zvinhu zvakaoma kunzwisisa-molded automotive electronics components:
Tsika Mold Dhizaini & Injiniya
Yakatsaurirwa Nyanzvi
Chikwata chedu chevakuru vanogadzira mold (15+ makore avg. ruzivo) vanoita zvemhando dzakaomaisa molding toolingzvemagetsi. Tinobata ese ari maviriprecision simbi inoisa (stamping inofa)uyeplastiki jekiseni moldssehurongwa hwakabatanidzwa.
Mutengi{{0}Centric Development
Isu tinoshanda zvakananga kubva kune yako2D kudhirowa & 3D modhi (STEP, IGES, Parasolid). Maitiro edu anosanganisira:
DFM (Design for Manufacturability) Ongororo
Kuzivikanwa kwekutanga uye kugadziriswa kwezvingangoitika zvekugadzira, kuumba, kana nyaya dzegunganopamberitooling inotanga. Inoderedza njodzi uye mutengo.
01
Yepamberi Moldflow Simulation
Inofanotaura kuzadza mapatani, weld mitsara, mhepo misungo, shrinkage, warpage, uye zvinogona kunetsa pakuisa. Proactively optimize gedhi nzvimbo, kutonhora, uye process paramita. Mhedzisiro: Inoderedza muyedzo unodhura-uye-kukanganisa uye inova nechokwadi chekugadzirwa kwakasimba.
02
Kudyidzana Zvishandiso & Sarudzo yeChimiro
Takagadzira mapurojekiti akawanda tichishandisaengineering resin (PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30)pamwemold zvimiro (2-ndiro / 3-ndiro, inopisa mumhanyi / inotonhora mumhanyi, modular dhizaini)zvichibva pachikamu chebasa, vhoriyamu, mhando yekuisa, uye mutengo wakanangana. Isu tinotsananguramhando dzemagedhi (submarine, cashew, pinpoint)kuitira aesthetics yakakwana uye kushomeka kushushikana.
03
Precision 3D/2D Dhizaini & Detailing
Kushandisa-ye-ye-art CAD/CAM software (eg, UG NX, ProE, SolidWorks) kugadzira misangano yekugadzira mold ine udzame huzere.Meusburger, Hasco, kana Misumi zviyero.
04
Kuvaka kwakasimba
Molds inogadzirwa ne-wear resistance steels (SKD61, Viking, P20, SKH51) nokuda1,000,000+ hupenyu hwepfutimunzvimbo dzinoda kugadzirwa kwemotokari.
Yedu Workflow
Yakabatanidzwa Yepamusoro-Precision Molding Kugona
Dedicated Insert Molding Production
Michina yakatsaurirwa jekiseni yekuumba yakanyatso gadziridzwa kuitira kunyatsoisa kurodha uye kuumba.
Equipment Range & Flexibility
● Fanuc Electric (30T - 150T) - Yakanakira madiki, akakwirira-makonesheni chaiwo.
● ChiHaitian (300T) - Inobata dzimba hombe kana kuti -makonzo akawanda.
● Nissei Vertical (40T - 80T) - Yakagadzirirwa kugadzira molding yekugadzira yakaoma yakatwasuka.
Process Control
Rigorous parameter control (tembiricha, kudzvanywa, kumhanya, nguva) inovimbisa inowirirana chikamu chemhando uye inodzivirira inodzika yemagetsi kuisa. Automated kana semi{1}}automated insert loading masisitimu anovimbisa kurongeka uye kudzokorora.
Production Area Display
Kusapindirana Hunhu Kudzora (The Foundation of Automotive Electronics)
IATF 16949 Certified process:Yedu yepakati quality management system yakavakirwa kune zvakaomesesa zvinodiwa zveindasitiri yemotokari.
Yakakwana Yekuongorora Regime:
◇ Inouya QC (IQC):Kuongorora kwakasimba kwesimbi inoisa, resins (chitupa chekuongorora), uye mold zvikamu.
◇ Mu-Maitiro eQC (IPQC):Nguva chaiyo-kutariswa kwezviyero zvakakosha (Cpk/Ppk tracking), kuongorora nekuona, uye kuisa ongororo yenzvimbo. Kuitwa kweSPC kune akakosha maitiro.
◇ Chekutanga Chinyorwa Kuongororwa (FAI):Yakazara dimensional uye inoshanda kusimbiswa inopesana neCAD data uye vatengi kudhirowa vachishandisa michina yepamberi.
◇ Inobuda QC (OQC):Ongororo yekupedzisira inosanganisira zviyero zvakakomba, kutarisa kwekuona, kuenderera mberi kwemagetsi kuyedzwa (sezvinodiwa), uye kurongedza kutendeseka.
Tooling Room Display
Product Inspection Lab
Pedzisa-ku-Kugumisa Rutsigiro rweKugadzira
Prototype kuKugadzira
Seamless shanduko kubvamuenzaniso mold (2-3 vhiki yakajairika nguva yekutungamira)kukukwirisa-huwandu hwekugadzira mold (6-8 mavhiki enguva yekutungamira nguva).
Miedzo Yekushandisa & Kusimbisa
Yakazara mold tryouts, process optimization, uye dimensional yekusimbisa mishumo (FAIR/PPAP rutsigiro) yakapihwa.
Kugadzirwa kweVolume & Flexibility
Inokwanisa kutsigira zvese zvakaderera MOQ pilot runs uye yakakwirira-vhoriyamu inogara ichigadzirwa. ChinokoshaMOQ mukananekuda kwe-kugadzira mumba.
Yedu Yakasiyana Yemakwikwi Advantages
True Source Mugadziri
Bvisa middlemen markups. DirectChina tooling mutengo mukanapasina kukanganisa kunaka.
Integrated Solution Provider
Single{{0}basa rebasa rekudhinda kuisa, mold dhizaini / kuvaka, uye kuisa molding kugadzira. Inorerutsa cheni yako yekugovera.
Kukurumidza & Kupindura
Short sample mold (2-3 mavhiki) uye kugadzira mold (3-5mavhiki) nguva dzekutungamira. Yakazvitsaurira purojekiti manejimendi inovimbisa kutaurirana kwakajeka uye nekukurumidza kugadzirisa nyaya.
Engineering{0}Led Approach
DFM, Moldflow, nemaoko-paruzivo zvinodzivirira matambudziko anodhura ari pasi pemvura. Isu tiri vashandi mukugadzirisa dhizaini yako.
Robust Quality Infrastructure
ISO9001&IATF 16949 maitiro akasimbiswa uye epamberi metrology garandi zvikamu zvinosangana neyakaomesesa kushivirira kwemotokari uye kuvimbika zviyero.
Flexible Production
Gamuchira mapurojekiti kubva kuprototype (yakaderera MOQ) kusvika pakakwirira-vhoriyamu inomhanya nemazvo.
Application Spotlight: Automotive Electronics
Dambudziko
Zvakavimbika Kuwedzeredza zviteshi zvemhangura isina kusimba mukati medzimba dzakaoma,{0}}dzisingadzivirirwe zvinoda kuyerwa nekupisa kweUL94 V-0 uye kugadzikana kwedimensional pasi petembiricha.
Yedu Solution
Yakagadzirwa ainopisa-mumhanyi, 3-plate moldkushandisaSKD61 musimboti simbizve aPBTconnector housing.Moldflow analysisoptimized gedhi nzvimbo kudzivirira kuisa kutsauka.Vertical Nissei inotsikirirayakave nechokwadi chekuisa chaiyo kurodha. Yakabudirira± 0.02mm yakakosha kushivirirauyezero isa deformationmukusimudzira 500k+ vhoriyamu kugadzirwa kwepasi rose Tier 1 mutengesi. PPAP Level 3 yakatenderwa
Sei Kudyidzana neProtech yeMota Yako Insert Molding/Over{{0}Molding Project?
TinosanganisaMeusburger/Hasco/Misumimold design standards pamwetop{{0}clasekunyatsogadzira machining (Sodick, Makino,FanucNissei)uyeinokurumidza, inodhura-kushanda neChinatoolingkugadzira. Yeduyakatsaurirwa kuisa molding nyanzviuyevertical integrated kugonaiva nechokwadi chokuti wagamuchira a-yemhando yepamusoro, yakavimbika, uye ine mutengo wemakwikwi- kuendeswa nekukurumidza.
Wagadzirira Kukwidziridza Yako Yemotokari Yemagetsi Kugadzira?
Bata timu yedu yeinjiniya nhasi kuti ubvunze zvakavanzika uye DFM ongororo yechinhu chako chinotevera chakaumbwa. Ngatiratidze kuti hunyanzvi hwedu hunoshandurira sei mukukwikwidza kwako mukana.
Protech- Precision Insert Molding Solutions. Engineered for Automotive Excellence.
Hot Tags: precision isa kuumba, China chaiyo isa kuumba vanogadzira, vatengesi, fekitori
